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CT Sounds subwoofer box design

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Subwoofer box design There are many different ways to customize a subwoofer box. For the latest collaboration between CT Sounds and myself I, Mark of CarAudioFabrication decided to try another approach to modifying the front baffle of the subwoofer box. In this case I wanted to hide the mounting hardware and mounting flange of the subwoofers with using an easily removable front baffle. To start the process I began with carefully following the design that is available for download of the Dual 10” Bio Series Subwoofer Box. I cut each piece to spec with slight modifications to the front baffle pieces.  These modifications were to use a different hole size for the outer baffle. In the design the second baffle cutout is designed to surround the overall diameter of the subwoofer. In my case rather than cutting a circle that would fit around the overall flange of the subwoofer I sized it to fit around just the subwoofer surround. With using a rabbeting router bit I